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Replacing rusted rear quarter panels on a Chevrolet Nova eliminates rust and dents without using an Exorbitant size of intent filler. The steel replacement panels thirst for an exact fit to lock on the seams from the panel blend into the surrounding world. A misaligned Joint Testament create a ripple where the panel meets the item. Succeed Correct procedures to transform a Nova quarter panel to arrange a straight object limit that is for love of rust and dents.
Instructions
1. Divide encircling the damaged quarter panel with an air chisel. Freedom 3 to 4 inches of quarter panel remaining on the vehicle chassis. Leaving exceeding of the quarter panel in situate is bigger to removing also all the more data.
2. Attach a 60-grit flapper revolve to an angle grinder. Sand the flanges holding the damaged quarter panel to the vehicle chassis with the flapper trundle. Live on cleaning until you can contemplate the spot welds holding the panel in accommodation.
3. Drill completed Everyone spot weld with a drill Engine and 1/4-inch drill bit.
4. Slide the location of a chisel between the flange of the damaged panel and the target of the Nova. Hit the deadline of the chisel with a hammer to rent the bond remaining all over the spot welds. Pull the remaining incision of the damaged quarter panel from the vehicle's reason.
5. Locate a replacement quarter panel against the side of the oppose. Ally the ends of the quarter panel with the areas of the Nova oppose contacting the quarter panel.
6. Turn on a MIG welder. Fix the MIG welder heat and wire hurry settings with the weld thin-gauge quarter panel. Crack the weld settings on the removed section of quarter panel. Adjust the settings as needed.
Coat the blended seams with body filler. Allow the body filler to cure for 15 to 20 minutes.11.
Weld the seam between the replacement panel and the A-pillar. Weld the reaming seams between the contact points of the replacement panel and the Nova body. Allow the welds to cool for 30 minutes to one hour.
9. Blend the welds located on the replacement quarter panel seams into the Nova body by slowly working along each weld with the 60-grit flapper wheel and angle grinder.
10.7. Place one tack weld at each spot weld you drilled from the old quarter panel. Tack weld the top edges of the replacement quarter panel to A-pillars coming down along the Nova's rear window.8.
Sand the body filler with 100-grit sandpaper to blend the quarter panel to the Nova body.
12. Spray primer over the replaced quarter panel. Allow the primer to dry. Wet sand the primer with 400-grit sandpaper. Rinse the quarter panel.
13. Spray paint the sanded primer. Allow the paint to dry.
14. Attach a buffing pad to a buffer. Coat the pad with buffing compound. Buff the quarter panel and surrounding area to blend the paint into the surrounding area.
