How to Change a Thermostat Switch on a 1993 VW Cabriolet

How to Change a Thermostat Switch on a 1993 VW Cabriolet

Many people think they need to take their 1993 Volkswagen Cabriolet to the dealer to have minor issues like a broken thermostat switch fixed because the car is not made in America and the model is not a common model. However, it's absolutely possible to change the thermostat switch on your own, and in a short period of time. Not only can this save you an extended amount of time waiting at a repair shop; it can save you a considerable amount of money.

Instructions

    1

    Remove the negative battery terminal and then the positive battery terminal to disarm the Cabriolet's electrical system. Remove the battery tie-down. Pull the battery out of the vehicle.

    2

    Locate the two bolts on the bottom of the battery box, and remove them with an 8 mm socket. You will need at least a 4-inch extension bar to easily reach the bolts, as they are countersunk into the plastic. Pull the battery tray out of the vehicle to access the thermostat fan relay.

    3

    Locate the fan relay. It's a black relay module (see Resource for a photo of one). Unplug the relay and plug the new one into place.

    4

    Replace the battery tray and bolt it into place using the bolts you removed.

    5

    Place the battery back into the Cabriolet. Reconnect the battery positive terminal first and then negative terminal.