How to Install a Harley-Davidson Alternator

The alternator on a Harley-Davidson is a part of the motorcycle's charging system that is responsible for transferring electrical current to the battery. When the alternator is not working, the battery is drained and is not recharged. If the alternator on the Harley goes out, it should be replaced immediately so the battery is not drained and so the other electrical systems do not become overtaxed and short out. Replacement of an alternator will take between one to two hours.

Instructions

    1

    Remove the Harley's negative battery cable with the socket set.

    2

    Remove the alternator cover bolts with the socket set.

    3

    Unplug the plastic wiring harness connected to the alternator.

    4

    Remove the retaining bolt holding the old alternator stator in place with an Allen wrench. Remove the old stator from inside the alternator cover, place a new one in and tighten it down with the Allen wrench.

    5

    Remove the old flywheel rotor with the socket set and replace it with a new one.

    6

    Connect the wiring harness to the new alternator, set the alternator cover back in place and bolt it down with the socket set.

    7

    Replace the Harley battery's negative cable